What materials can be welded with ultrasonic transducers?

Ultrasonic welding works best with thermoplastics, non-ferrous metals, and some composite materials. Common applications include plastic parts, thin metal sheets, and wire splicing. Material compatibility depends on acoustic properties and melting characteristics.

How do I choose the right frequency for welding applications?

Lower frequencies (15-20 kHz) are ideal for larger parts and thicker materials, while higher frequencies (40-70 kHz) work better for small, precision parts. The choice depends on part size, material thickness, and required weld strength.

What factors affect ultrasonic welding quality?

Key factors include frequency selection, amplitude control, welding time, applied pressure, part design, and material properties. Our transducers provide precise control over these parameters for consistent weld quality.

Do you provide technical support for welding applications?

Yes, we offer comprehensive technical support including application analysis, parameter optimization, troubleshooting, and training. Our engineers can help optimize your welding process for best results.

What safety considerations are important for ultrasonic welding?

Safety measures include proper operator training, hearing protection, equipment grounding, regular maintenance, and following safety protocols. Our transducers include safety features and we provide detailed safety guidelines.

Ultrasonic Drawing Transducer 21 kHz 1250W Power | HJ-5025F

The Yujie HJ-5025F ultrasonic drawing transducer lists 21.10 kHz and 21.00 kHz resonance values for its available configuration data. It combines 1250W power output with ≤10 Ω impedance, an M16×2 threaded interface, and a compact 98 mm height for wire-drawing and metal-forming equipment integration.

Features & Applications

Specification status: Preliminary catalog specifications. Confirm all design-critical values with engineering before design freeze.

Technical Specifications

Available catalog specifications are shown below. Missing groups remain omitted instead of being filled with generic values; procurement entries are project-specific guidance.

Application Fit

•Wire Drawing Processes: Copper wire, aluminum wire, steel wire production
•Metal Forming: Tube drawing, rod reduction, profile extrusion
•Cable Manufacturing: Conductor drawing, insulation application
•Precision Component Assembly: Connector pins, spring wire, fine gauge wire
•Jewelry Industry: Gold wire, silver wire, precious metal forming
•Automotive Wire Harness: Fine gauge wire production for electrical systems

Features

✔Two listed resonance values – 21.10 kHz and 21.00 kHz
✔High Power Density (1250W) – Maximum energy output in compact 98mm height
✔Two listed bandwidth values – 3.50 kHz and 0.40 kHz
✔Ultra-Low Impedance (≤10 Ω) – Superior energy transfer efficiency
✔Heavy-Duty Interface (M16×2) – Robust connection for industrial environments
✔High Capacitance (13,000 pF) – Stable power delivery during continuous operation

Applications

•Wire Drawing Processes: Copper wire, aluminum wire, steel wire production
•Metal Forming: Tube drawing, rod reduction, profile extrusion
•Cable Manufacturing: Conductor drawing, insulation application
•Precision Component Assembly: Connector pins, spring wire, fine gauge wire
•Jewelry Industry: Gold wire, silver wire, precious metal forming
•Automotive Wire Harness: Fine gauge wire production for electrical systems

Need Engineering Support for HJ-5025F?

Share generator frequency, horn stack geometry, mounting thread, power target, and operating duty to receive an RFQ-ready recommendation.

Engineering Tools and Supplier Resources

Estimate common PZT design parameters before sending an RFQ.

See material control, customization scope, and engineering support.

Review material grades and selection criteria.

Request Specifications & Pricing for HJ-5025F

Get detailed datasheets, OEM pricing, and lead time for the HJ-5025F. MOQ is project-specific and confirmed after the stack, interface, and validation scope are reviewed. Available documentation commonly includes impedance / resonance test data, outgoing QC records, and batch consistency reporting.

The email opens pre-filled with a short spec checklist — partial details are fine. Typical reply within one business day.

Key Specifications

Performance

Model	HJ-5025F
Resonance Frequency (two listed values)	21.10 / 21.00 kHz
Bandwidth (two listed values)	3.50 / 0.40 kHz
Static Capacitance	13,000 pF
Impedance (Ø50 mm)	≤ 10 Ω
Impedance (Ø100 × 232 mm)	≤ 25 Ω
Insulated Impedance	≥ 100 MΩ
Number of Piezoelectric Elements	4

Mechanical

Piezoelectric Element Size	Ø50 × Ø20 × 7 mm
Height	98 mm
Threaded Interface	M16 × 2

Operating Limits

Maximum Diameter	Ø50 mm

Integration

Power Output	1250 W

Procurement

MOQ / Sample Policy	MOQ is project-specific and confirmed after the stack, interface, and validation scope are reviewed.PROJECT-SPECIFIC
Sample Lead Time	Sample availability and lead time are confirmed after stack dimensions, horn interface, and generator fit are reviewed.PROJECT-SPECIFIC
Production Lead Time	Production lead time is quoted after tooling, stack tuning, and quantity requirements are confirmed.PROJECT-SPECIFIC
Customization Scope	OEM changes commonly include thread interface, stack height, piezo configuration, tuned frequency window, and cable or terminal style.PROJECT-SPECIFIC
Available Documents & Reports	Available documentation commonly includes impedance / resonance test data, outgoing QC records, and batch consistency reporting.PROJECT-SPECIFIC